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1-  Plastic molds manufacture

Plastic molding is the process of creating molds or tools that are used to inject and mold plastic materials to form specific shapes is as follows:

1- Mold Design:

● The needed shape and dimensions of the final plastic piece should be determined.

● The mold should be designed based on these specifications using computer engineering software (CAD).

2. Mold Fabrication:

● The actual molds are built using materials such as steel or aluminium.

● The mold consists of two pieces that can be dismantled for easy use and replacing it by the trembling parts.

3. Mold Preparation

● Preparing the mold to receive the plastic material, such as heating it to ensure smooth flow and cooling it to avoid deformation.

4. Plastic injection:

● The plastic granules are heated until they become liquid.

● Hot plastic materials are injected into the mold using a piston.

5. Mold Cooling:

● Once the material is injected, the mold is cooled to allow the plastic to harden and form to the needed shape.

6. Ejection:

● The molds are separated and the final piece is injected.

● An automated system can be used to push the part away from the mold.

7. Finishing:

● The piece may require additional finishing, such as removing excess edges or performing other operations to improve the finish.

Plastic mold manufacturing is used to produce a wide range of plastic products, such as industrial parts, toys, packaging, and more.

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2- Turning and metal forming works

Turning and metal forming process include a wide range of process in order to shape and transform metals into different shapes based on technical needs and requirements. Here's an overview of some of these processes:

  1. Turning:

● Turning is used to shape metal pieces using a lathe device.

● The part is mounted on the spindle, and the tool is moved in an axial direction to form the needed shape.

● It is used to manufacture cylinders, molds, and other rotating parts.

2. Milling:

● The milling process is used to remove material from metal pieces using rotating tools.

● The piece and the tool are moved simultaneously to form the needs shape.

● Used to create grooves and surfaces of complicated shapes.

3. Drilling:

● Drilling is used to create holes in metal pieces.

● Drilling can be done manually or by automated drilling machines.

4. Planning:

● The planning process is used to form large, flat surfaces on metal pieces.

● The piece is moved repeatedly under the cutting tool.

5. Casting:

● The metal is melted and poured into a mold to create 3D pieces.

● It is used in producing complicated shaped metal parts and large structures.

6. Forming:

● These processes include forming metals using pressure and cold or hot forming.

● The metal is shaped to achieve the needed shape.

7. Shearing:

● Used to cut sheet metal into specified sizes using a cutting tool.

8. Welding:

● Welding is used to join metal pieces using heat or pressure.

9. Punching:

● Punching is used to create holes and patterns on metal sheets.

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